Case Studies
Custom AdapterLaboratoryPrototype

Custom ORP Probe Adapter for Third-Party Pool Equipment

Problem

A standard ORP electrode used a different mechanical interface from the existing pool-control equipment. The required adapter was not available off the shelf. The goal was a custom mechanical interface so the standard probe could be fitted to the existing installation.

Input

The target electrode, mating equipment interface, thread dimensions, photographs, measurements and operating requirements.

Requirements

Match both thread interfaces, keep correct probe position, allow assembly without damaging the probe, and remain suitable for customer validation of sealing and chemical compatibility.

Engineering approach

Both interfaces were measured and recreated in CAD. Geometry was designed around thread engagement, probe position and installation space. Manufacturing allowances were applied to the threads and a custom prototype was produced.

Result

A custom adapter was manufactured to the agreed geometry and supplied for fit and application validation.

Project type
Custom adapter / one-off engineering component
Quantity
1 prototype
Manufacturing
MSLA resin additive manufacturing
Design source
Measurement + CAD recreation
Custom-manufactured, non-OEM component for a specific application. Third-party names identify compatibility only. The customer validates sealing, chemical resistance, pressure and long-term operation.

Related

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We will review the geometry, use conditions and requested quantity and reply with questions or a quote.

Reference: TP-2026-xxxxx